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Extraction

Forwarders

Carries cut-to-length logs completely off the ground — payload × trips per hour is the whole economic model.

4 benchmark machines8 buying criteria3 buying traps

A forwarder carries logs completely off the ground in a load bunk. That single characteristic distinguishes it from a skidder, and it is the reason cut-to-length systems produce cleaner, less contaminated wood with less soil disturbance.

Forwarder economics reduce to a very simple expression: payload per trip multiplied by trips per productive hour. Everything else — crane reach, bunk area, tractive force, travel speed — exists to serve one of those two terms. A large payload is useful only when the machine can fill it efficiently.

What it does

  • Travels empty to the harvested strip
  • Loads sorted cut-to-length logs with a crane and grapple
  • Carries the load fully supported in the bunk
  • Travels loaded to roadside
  • Unloads and sorts into roadside stacks by assortment

Who profitably buys one

  • Cut-to-length harvesting contractors
  • Thinning contractors requiring narrow, low-impact extraction
  • Plantation contractors with long roadside distances
  • Contractors supplying multiple assortments to different mills

Market context

The forwarders market in Australia

Forwarder economics reduce to two terms: payload per trip, and trips per productive hour. Everything else on the specification sheet exists to serve one of them, and a large bunk is worthless if the machine cannot fill it efficiently.

Australian forwarder selection is unusually sensitive to load space rather than rated mass. John Deere publishes a 7.5 m² load-space option specifically noted for heavy hardwood and eucalyptus — a reminder that bunk volume and log dimensions, not tonnes, are frequently the binding constraint in local conditions.

Capacity classes run from around 10 tonnes for dedicated thinning machines up to 25 tonnes for long-distance clearfell extraction. There is no universally correct size: the right answer depends on extraction distance, stem size, soil and whether residual crop damage is contractually limited.

Published specifications

Benchmark machines in the Australian market

Indicative published manufacturer and distributor figures. Confirm every specification, lift chart and hydraulic requirement with the manufacturer or authorised dealer before purchase.

A 20-tonne-capacity forwarder positioned particularly strongly for final felling and plantation forestry.

Payload20,000 kg
Machine weight~21.85-24.83 t depending on configuration
Engine210 kW
Torque1,280 Nm
Tractive force262 kN
Hydraulic flowup to 409 L/min
Crane optionsup to 205 kNm lifting torque
Crane reaches7.5 / 8.5 / 10 m

A heavy forwarder benchmark in the 20-tonne payload class, supported in Australia through Onetrak.

Payload class20 t
Machine weight~27.5 t
Peak engine power~230 kW depending on emissions configuration
Standard crane reach8.5 m
Optional cranesup to ~195 kNm gross lift torque

The 20-tonne machine in the latest large H-Series forwarder line.

Load capacity20 t
Maximum power220 kW
Tractive force255 kN

The 25-tonne H-Series forwarder, with a 7.5 m² load-space option specifically noted for heavy hardwood and eucalyptus applications.

Load capacity25 t
Maximum power252 kW
Tractive force290 kN
Load spaceup to 8.5 m² options
Eucalyptus option7.5 m² load space

Model pages

Specific machines in this class

Full published specifications, commercial fit, and what to verify before signing — for each machine.

Side by side

Comparison

Ponsse forwarder capacity classes
ModelLoad capacity
Wisent12 t
Wisent Thin Line10 t
Elk13 t
Buffalo15 t
Bison16 t
Elephant18 t
Buffalo King18 t
Elephant King20 t
Mammoth25 t

Measurement

How this machine should be judged

These are the numbers that determine whether the purchase works. Specification sheets rarely contain any of them.

Tonnes per turn
Actual achieved payload, not rated payload.
Trips per productive hour
The term most sensitive to extraction distance and loading efficiency.
Tonnes per productive machine hour
The two terms combined — the number that sets cost per cubic metre.
Fuel per tonne extracted
Exposes machines that are oversized for the extraction distance.
Residual stand damage in thinning
Commercially real: damaged crop trees reduce future rotation value.

Before you request quotes

Buying criteria

Assemble every one of these before contacting a supplier. Any line you cannot answer is where your commercial risk sits.

  • Average and maximum extraction distance
  • Log length and assortment count — many small assortments slow loading badly
  • Terrain, slope and soil bearing capacity
  • Bunk area required for your log dimensions, not just rated tonnes
  • Crane reach and lifting torque at working radius
  • Machine width against thinning corridor spacing
  • Bogie track compatibility for soft or steep ground
  • Travel speed loaded and empty on your haul roads

What goes wrong

Buying traps

Each of these is a documented pattern, not a hypothetical.

Ownership

Consumables and wear items

Cost drivers

  • Tyres, chains and bogie tracks
  • Fuel, driven strongly by extraction distance
  • Crane and grapple maintenance
  • Bogie and transmission wear
  • Ground-condition-driven damage

What it actually costs

Cost structure and the variables that move it

Purchase price is the smallest part of most forestry equipment decisions. These are the variables that decide what the machine costs per unit of saleable production.

Fuel and tyres dominate the running cost, and both are driven by extraction distance and ground conditions rather than by machine brand. A machine that is oversized for short hauls burns fuel carrying its own mass.

In wet or steep regions, bogie tracks should be budgeted as a running cost rather than a one-off option — they frequently determine whether the machine works at all in a wet week.

Cost drivers, their effect, and what you can do about them
Cost driverEffect on your economicsHow to control it
Extraction distanceDominates trips per hour and fuel per tonne more than any machine specification.Measure your actual average and maximum haul before sizing the machine.
Achieved versus rated payloadBunk area, log length and assortment count often cap the load well before rated mass does.Ask existing operators what they actually average in your log specification.
Assortment countMany small assortments slow loading badly and cut trips per hour.Model loading time against your real assortment mix, not a single-product case.
Tyres, chains and bogie tracksA major recurring cost, and the deciding factor in wet-season trafficability.Specify for your soils and treat tracks as an operating cost line.
Ground pressure and ruttingWhere harvest plans restrict rutting, an oversized machine becomes a compliance problem, not just a soil one.Check loaded ground pressure against your wettest working conditions.

Model these against your own contracted hours rather than accepting a generic hourly rate — the machine cost calculator works the arithmetic with your figures, and the bottleneck analyser shows whether the machine is the constraint at all.

Worked situations

Three buyers, three different right answers

The same machine class suits very different businesses in very different configurations. These are the situations that recur.

1

Thinning contractor in narrow corridors

The situation
Pine thinning with corridor spacing that constrains machine width, and contractual limits on residual stand damage.
What usually works
A 10-15 tonne machine. Thin Line configurations exist specifically for this work, and the smaller machine protects the crop that pays for the next rotation.
The trade-off
Lower payload caps clearfell productivity if the contract mix changes later.
Ask the supplier
What is the machine width, and what damage rate do operators achieve at this corridor spacing?
2

Long-haul clearfell extraction

The situation
Large softwood stems with roadside distances long enough that travel dominates the cycle.
What usually works
A 20-25 tonne machine earns the difference here, because each trip carries proportionally more and travel time is the fixed cost of the cycle.
The trade-off
Machine mass rises with capacity, which constrains wet-weather working and raises transport cost.
Ask the supplier
What loaded ground pressure results, and is that acceptable under your harvest plan in the wet season?
3

Eucalyptus hardwood extraction

The situation
Heavy hardwood logs where rated payload is reached long before the bunk is visually full.
What usually works
Load space specification is the decision. Options exist specifically for heavy hardwood and eucalyptus for exactly this reason.
The trade-off
A load space chosen for hardwood may be poorly matched if the operation later moves to softwood pulp.
Ask the supplier
Which load space option is quoted, and what payload is actually achieved in this log specification?

Local conditions

Australian considerations

Specification sheets are written for global markets. These are the factors that change the answer here.

Load space beats rated payload in hardwood

Australian eucalyptus work frequently reaches rated mass with the bunk part-filled. Specify load space against your log dimensions rather than comparing machines on tonnes alone.

Wet-season trafficability

In high-rainfall regions, flotation determines whether the machine works or sits. Bogie tracks from specialist manufacturers are represented in the Australian supplier network, and should be specified as part of the machine rather than added later.

Residual crop damage is a deferred cost

In thinning, damage to the standing crop does not appear on this year's accounts — it appears in the next rotation's value. Contracts increasingly reflect that, and machine width is the main lever a buyer controls.

Warning signs

Red flags in the sales conversation

None of these are proof of a bad supplier. All of them are reasons to keep asking.

  • Comparison presented on rated payload alone, with no load space figure
  • No question from the supplier about extraction distance or assortment count
  • Machine width not checked against your corridor spacing
  • Bogie track compatibility treated as an afterthought in a wet region
  • Achieved payload figures quoted from a different log specification than yours

Before you sign

Forwarder buyer checklist

Any line you cannot answer is where your commercial risk sits. Take this to the supplier meeting.

  • Average and maximum extraction distance
  • Log length, assortment count and typical piece size
  • Bunk area required for your log dimensions, not just rated tonnes
  • Crane reach and lifting torque at working radius
  • Machine width against thinning corridor spacing
  • Loaded ground pressure against wet-season soil conditions
  • Bogie track compatibility and cost
  • Travel speed loaded and empty on your haul roads
  • Achieved payload from an existing operator in your log specification
  • Fuel per tonne extracted, measured rather than quoted

For the full procurement sequence, see the commercial procurement checklist and what a dealer quote should include.

Common questions

Frequently asked questions

What size forwarder do I need?

There is no universal answer. A 25-tonne machine is excellent where stems are large, roadside distance is long, terrain supports the mass and loading is efficient. A smaller machine earns more where thinning corridors are narrow, soils are soft, individual logs are small, extraction distance is short, or residual crop damage is contractually limited.

Why is my forwarder not reaching its rated payload?

Because bunk volume, log length and assortment mix usually cap the load before rated mass does — particularly in hardwood, where dense logs fill the weight limit with the bunk part-full, or in short-log work where the bunk fills before the weight. Specify load space against your actual log dimensions rather than comparing machines on tonnes.

Forwarder or skidder — which should I choose?

They belong to different systems, so the real choice is between cut-to-length and full-tree. A forwarder carries logs off the ground, producing cleaner wood with less soil disturbance and better assortment control. A skidder drags stems, which is faster and simpler but contaminates wood and disturbs soil. Choose the production system first.

How much does a forwarder cost in Australia?

New 20-tonne-class machines sit in the high hundreds of thousands. The used market varies enormously with hours and condition — observed Australian listings have included a 2018 Tigercat 1075C with approximately 11,100 hours at approximately $240,000 plus GST, and a very high-hour 2016 Ponsse Elephant King with more than 22,000 hours at approximately $99,000 including GST. Those are individual asking prices, and they illustrate how far condition moves value.

Do I need bogie tracks?

In high-rainfall or steep regions, usually yes. Tracks affect flotation, traction, rutting, machine width, tyre damage and fuel use, and in wet conditions they often decide whether the machine works at all rather than simply how well. Budget them as a running cost, not a one-off.

How do I increase forwarder productivity?

Work out which of the two terms is limiting. If trips per hour are constrained by loading cycles, a larger bunk adds mass and cost without adding tonnes — the answer is assortment simplification, crane work or landing layout. If payload is genuinely the constraint on long hauls, capacity earns its keep. Measure the cycle before specifying the machine.

Elsewhere on this site

Where this class comes up

The comparisons, buyer profiles and fleet packages that turn on this machine.

See also

Related machine classes